PDF Sewing Pattern Assembly: Four methods to try

Which is the fastest and best for PDF sewing pattern assembly? I put four methods to the test to find the answer to this pressing question,

If asked, I don’t think assembling PDF sewing patterns would top any sewists fave list, especially if there are dozens upon dozen papers to put together. In fact, these days, as PDF:s are becoming more and more ubiquitous, you might even find yourself literally having to put together patterns with up to 100 pages. So, if you are like me, you probably must have wondered if there is a faster, more enjoyable way to do this?

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Well, to answer that perennial question, I have tested the four most common methods to assemble the patterns, both when it comes to time and performance. In the time comparisons, I’m assembling two rows, with eight pages in total. For the sake of simplicity, I’m using simple household tools in this experiment, i.e a pair of scissors + glue stick and tape.

There are obviously faster ways to cut the patterns, which I will talk about further down in this guide. But for now, let’s give these methods a try!

Cut all the margins of the pattern

Description

This method has you removing all four sides of the pattern. Cut carefully along the lines, make sure you cut evenly, as this method has very little room for errors since there are no margins to play with if one line is uneven.

Total time cutting and assembling: 5:22 minutes.

Pros: Creates the least bulky finished pattern, which also makes folding the easier.

Cons: Takes the most time of all methods. Very little room for errors. Can’t use a glue stick.

Cutting two sides

Description

Trim only the sides where the pages overlap (i.e. the bottom and right side). Placed the trimmed side over the untrimmed side, making sure the lines align. For this method, you can use either glue stick or tape. This is probably the most popular method for assembling PDF pattern.

Total time cutting and assembling: 5:05 minutes.

Pros: Faster than trimming all sides. Easy to move around the pages if something is off when you add a second row, especially if the glue stick isn’t super quick drying or if using a matte-finish, invisible tape that is somewhat removable without ruining the paper. The overlapped sides don’t cover any pattern information and lines.

Cons: Bulkier than the trimming away all sides. Makes the pattern harder to fold.

Folding two sides

Description

Fold in the sides where the pages overlap (i.e. the bottom and right side). Make sure the fold is straight and along the line. Place the folded side on top of the unfolded side, making sure the lines align. This method is very similar to the cut two sides version.

Total time folding and assembling: 4:38 minutes.

Pros: Fast. Very easy to change if something is off since the edge can just be refolded. The overlapped sides don’t cover any pattern information and lines.

Cons: Bulkier than the cutting methods and especially so in the intersections where new rows meet. Makes the pattern nearly impossible to fold.

Cutting only the corners

Description

Trim the corners of the lines, cutting diagonally at the edge of lines. Depending on where the page is placed in the row, you’ll need to trim two to three corners usually. Overlap the cut corner with an uncut corner and line them up. With this method, there will be an overlap that could potentially hide some important pattern info. but it’s usually fairly easy to see the ink markings through the paper. Use glue-stick or tape.

Total time folding and assembling: 4:38 minutes.

Pros: The fastest method. Very easy to align.

Cons: The overlapped sides can sometimes cover pattern information and lines. Hard to remember which corners to cut and not cut, especially when first using this method. Bulkier than the methods which cut away the entire sides.

And the winner is..

The corner-cutting method is clearly the quickest method, but it does come with the drawback of possibly covering important pattern info. I personally like to use the fold method when I’m in a hurry, but it does come with some bulk. But if I would name one overall winner when it comes to result and time, the cutting two sides would probably take home first prize!

Best glue-stick and tape brands for PDF patterns

Pritt and UHU glue sticks (Amazon affiliate links) have both gotten good reviews from fellow sewists. I recently compared the UHU glue stick to a generic one, and the UHU was much more resilient (but the UHU did release from the paper after some firm pulling)

For tape, I prefer matte, invisible document tape, like the Scotch Magic Tape. To make taping quicker, I got the tip to use a tape glider or runner, such as this one from tape glider from Scotch (Amazon affiliate links).

Best tools for cutting PDF sewing patterns

Some sewists like to use the rotary cutter to speed up the cutting process. Another option is to invest in a cutting tool, I’ve had many fellow sewists speak well of the Fiskars range (Amazon affiliate link). Using a cutter also makes it easier to cut several papers at once, just be aware that some printers can shift the paper so that the cutting lines might not end up on the same spot on each paper sheet.